Density and Hardness

The density of the foam refers to the weight of the foam in kilograms per cubic metre, and is how we measure the quality of the foam. The higher the density of foam, the longer the foam will last. The hardness of foam products refers to its firmness and is measured by taking a standard piece of foam and recording how much pressure is needed to compress it.

 

Flexible Polyether Polyurethane Foam

Density: manufacture from 12-150kg/m3

Color: depend on samples or Color card number

Hardness: manufacture from 10-100 degree or samples

Stretching: depend on samples or customs requirement

ILD Indentation hardness: depend on samples or customs requirement

 

Flexible Polyether Polyurethane Foam classification:

1.Ordinary Foam

2.Flame retardant Foam (British standard, American standard)

3.Anti static Foam(109-11Ω)

4.Memory Foam

5.Filter Foam (5-80PPI)

Polyester Foam: 27kg/m3-50kg/m3

 

Polyester Foam is better in pores,more Stretching&ageing and durable. than Flexible Polyether Polyurethane Foam.

When buying foam products from Foam Factory, you can choose between various types, including:

Foam Blocks.Foam blocks are the most cost effective way to buy foam products, but you have to make sure that you have the right cutting tools available.

Foam Sheets.Foam sheets can be sliced into any thickness that you may need, that’s anything from 6mm to 650mm.

Cut Foam.This is a very effective way of purchasing foam, as we can cut sizes according to your specifications.

Moulded Foam.This is moulded to a specific form, so it’s an exceptionally high quality product.

Foam Products

We manufacture high quality foam products, taking into consideration two very important factors: the density and the hardness of the foam. These qualities are very important when manufacturing various foam products.

Moulded Foam

 

Moulded foam is of exceptional quality because it is moulded into specific shapes under high pressure. This option is perfect for car and cinema seats, as well as a variety of other applications.

Moulded foam can literally be used for almost any application.

Cut Foam

 

Cut foam is the most convenient way to buy foam because whatever your requirements, we can cater to your exact specifications. Foam can be cut in any shape or size you need, which means whatever you require for your specific application, Foam Factory can supply it.

This option also has the added advantage of not having to deal with scrap and waste. In addition to these cut foam sizes, we also supply loose chips and bolsters.

Foam Sheets

 

Foam sheets are ideal for a variety of uses and we can provide you with sheets cut into specific thicknesses for your unique needs. Our foam sheets can be sliced into any thickness that you may need, which includes anything from 6 mm to 650 mm. Foam sheets can be used for anything from mattresses to insulation and shock absorption.

The density of the foam will determine its quality and we can provide a variety of densities when it comes to foam. This means we can provide you with sheets cut into specific thicknesses and with various density as needed.

Foam Blocks

 

Foam blocks are the most cost-effective way you can buy foam. However, make sure that you have the right cutting equipment if you decide to go for this option.

Foam blocks are ideal for a variety of applications, with everything from lounge suite manufacture, to office chair manufacturing. It’s a very versatile product and we can cut these blocks to a specific thickness you need.

Foam block sizes range from 2290mm x 1910mm x 720mm  to 2290mm x 1910mm x 1200mm

A corner of the factory

Call us for all your foam product needs

Our foams are manufactured with various density and hardness factors and supplied into the furniture, bedding and related industries as well as leading retailers. The chemical ingredients used in the manufacturing processes are sourced only from the most reputable chemical manufacturers in the world.